The Iron Horse Electro-Hydraulic Expansion trainer uses industrial-grade components to allow the student to understand open loop and PLC controlled systems. This trainer is an excellent way to augment the Iron Horse Hydraulic Training System or may serve as a valuable stand-alone hands-on trainer.
Like the hydraulic trainer; each component is separated into individual modules. The modulated design allows you to purchase the exact components that you want now and buy additional modules later.
The workbook will identify each component in detail and provide safe operational practices. Students will build and troubleshoot several circuits using Relay logic, PLC controls, Solenoid Operated Directional Control Valves, and Proportional Valves. A partial list of the hands-on exercises includes:
The Instructor manual provides you with the materials to conduct a class. The manual provides a detailed description of the function for each circuit and outlines troubleshooting techniques.
Available Electro-Hydraulic Trainer Modules: |
Directional Control Solenoid Operated Valve Module...............................................$ 595.00
This module contains one 24Vac Dual solenoid “bang-bang” directional control valve, 4 way, 2 position. The valve is mounted on a box that easily installs on the A-frame. Electrical connections are wired through conduit to a nonconductive enclosure. This design separates the hydraulic fluid from the electrical connections. |
Directional Control Proportinal Valve Module...........................................................$ 995.00
The directional control valve module contains one 4 way, 2 position proportional valve. The valve is mounted on a box that easily installs on the A-frame. Electrical connections are wired through conduit to a nonconductive enclosure. The electrical box contains a potentiometer to allow for variable control of the valve. |
Limit Switch Cylinder Control Module........................................................................$ 195.00
This module allows you to control hydraulic cylinder stroke. The module contains two industrial limit switches mounted on a nonconductive enclosure. The module is wired to receive a flexible connector cord which is included. The cord allows the limit switches to be connected to the PLC. (Requires Cylinder Module) |
Electro-Hydraulic Motor Module..................................................................................$ 595.00
This module contains a gear motor mounted on an enclosure with an electrical cam switch used to monitor the rotation of the motor. This module allows for PLC timing & counting functions. The cam switch is wired to receive a flexible connector cord which is included. This allows for PLC interfacing. |
Programmable Logic Controller Module......................................................................$ 995.00

This module contains an Allen Bradley Micrologix™ 1000 PLC mounted inside a protective non-conductive enclosure. The module is pre-wired with pilot lights and relay outputs. The module is also pre-wired with two momentary input pushbuttons. Limit switch and cam switch inputs have also been pre-wired but require a flexible connector cord which is supplied with the appropriate modules. |
PLC Progamming/Interfacing Module......................................................................$ 1,295.00
This module provides you with the necessary components needed to operate and monitor the PLC. Included equipment consists of a new laptop computer with preinstalled RSLogix 500 Starter 10 point Micrologix Programming Software and RSLinx Lite communication Software. The software does not require a key and does not expire. A communication cord is also provided to allow communication between the PLC and computer. |
24VAC Transformer/Relay Module...............................................................................$ 295.00

This Module plugs into 120 volt wall outlet, and supplies 24 volt AC power for operating the relays. This transformer is needed to fire the solenoid and proportional valves. The power supply may be hooked up through the PLC relay outputs or used by itself to operate the valves. It comes with a GFCI to ensure that it is safe for personnel, and is fuse protected to prevent accidental damage to components. Also the module contains two pilot lights, two pushbuttons, and two 24vac Ice Cube relays. |
Power Supply Relay/Pushbutton Module.....................................................................$ 495.00

This module is needed to allow for the stand alone use of the Power supply module. This module contains two pilot lights, two relays, and two momentary pushbuttons mounted on a nonconductive enclosure. |
Hydraulic Hose Assembly Package...............................................................................$ 595.00

AIT hydraulic hose assemblies are available in twelve packs consisting of six 24 inch hoses and six 36 inch hoses. You may also choose to purchase packs of two 60 inch Hose Assemblies for $195. Each hose is equipped with female quick couplers on both ends. This allows for quick discounts with minimal leakage. |
Wiring Assemblies..............................................................................................................$ 9.95

Wiring assemblies allow you to connect various electrical connections which are required. You will receive 100 feet of 18AWG solid wire. |
Additional Compinets Needed to Stand Alone
Cylinder Module, Flow control Module, Power Supply, and A-frame these modules may be viewed in detail under the hydraulic description and modules.
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Electro-Hydraulic Trainer Package Details and Prices 
Prices do not include hydraulic power supply or A-Frame.
Prices and specifications are subject to change without notice.
Price does not include shipping.
| 90-day upgrade: Within 90 days of your Trainer purchase you may upgrade from a Basic-to-Intermediate, Basic-to-Advanced, or Intermediate-to-Advanced for only the difference in selling price. |
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